{"id":113,"date":"2025-05-27T12:45:51","date_gmt":"2025-05-27T12:45:51","guid":{"rendered":"https:\/\/stage.webdakaar.com\/evpl-new\/blog\/?p=113"},"modified":"2025-07-17T11:04:30","modified_gmt":"2025-07-17T11:04:30","slug":"innovative-filtration-solution-for-viscous-thermic-fluid-in-textile-processing","status":"publish","type":"post","link":"https:\/\/evpl.co.in\/blog\/innovative-filtration-solution-for-viscous-thermic-fluid-in-textile-processing\/","title":{"rendered":"Innovative Filtration Solution for Viscous Thermic Fluid in Textile Processing"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Introduction<\/h2>\n\n\n\n<p>A textile processor in Bhilwara faced a challenge: their thermic fluid had turned black and become highly viscous, with an analysis revealing approximately 11% total carbon content. Although the oil remained flowable at room temperature, changing the oil was not feasible due to cost and production pressures.<\/p>\n\n\n\n<p>They sought a simple, innovative solution from Dr. Thermic Fluid \u2013 EXIMIOUS.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Background<\/h2>\n\n\n\n<p>Maintaining the quality of thermic fluid is crucial. High carbon levels can lead to viscosity issues, impacting heat transfer and overall system performance. Finding a cost-effective solution to restore the fluid\u2019s quality was essential.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Challenges<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>High Carbon Content: The oil had accumulated significant carbon, leading to changes in its physical properties.<\/li>\n\n\n\n<li>Viscosity Issues: The blackened, viscous oil could lead to choking of the system.<\/li>\n\n\n\n<li>Cost Constraints: Changing the oil was not a viable option due to cost and production demands.<\/li>\n<\/ul>\n\n\n\n<p>Dr. Thermic Fluid \u2013 EXIMIOUS was approached to provide a simple and effective solution.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Solution<\/h2>\n\n\n\n<p>It was decided to achieve results by installing a duplex thermic fluid filtration system:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Filtration System Installation: After reviewing the analysis and discussing options with the customer, we supplied a duplex filtration system designed for continuous operation.<\/li>\n\n\n\n<li>Operator Training: The plant operators were trained on the system\u2019s operation, ensuring they could effectively manage the filtration process.<\/li>\n\n\n\n<li>Advanced Filtration Setup: The duplex system featured a davit arm and cleaning attachment, simplifying maintenance. Filtration commenced at 50 microns, gradually reducing to 5 microns in stages.<\/li>\n\n\n\n<li>Continuous Operation: The system was operated continuously until no contaminants were detected at the 5-micron level. As a preventive measure, a 3-micron filter was subsequently installed.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Results<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Improved Oil Characteristics: Over time, the condition of the oil significantly improved, enhancing its flowability and performance.<\/li>\n\n\n\n<li>Cost Savings: Approximately 70,000 litres of oil were saved from being discarded, providing substantial cost savings for the textile processor.<\/li>\n\n\n\n<li>Efficient Operations: The continuous filtration ensured that the thermic fluid maintained optimal quality, supporting uninterrupted production.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion<\/h2>\n\n\n\n<p>A duplex filtration system that restored the thermic fluid\u2019s quality and saved significant resources.<\/p>\n\n\n\n<p>For innovative solutions in thermic fluid management, contact Dr. Thermic Fluid \u2013 EXIMIOUS.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Introduction A textile processor in Bhilwara faced a challenge: their thermic fluid had turned black and become highly viscous, with an analysis revealing approximately 11% total carbon content. Although the oil remained flowable at room &#8230; <a title=\"Innovative Filtration Solution for Viscous Thermic Fluid in Textile Processing\" class=\"read-more\" href=\"https:\/\/evpl.co.in\/blog\/innovative-filtration-solution-for-viscous-thermic-fluid-in-textile-processing\/\" aria-label=\"Read more about Innovative Filtration Solution for Viscous Thermic Fluid in Textile Processing\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":218,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-113","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-33"],"_links":{"self":[{"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/posts\/113","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/comments?post=113"}],"version-history":[{"count":1,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/posts\/113\/revisions"}],"predecessor-version":[{"id":114,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/posts\/113\/revisions\/114"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/media\/218"}],"wp:attachment":[{"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/media?parent=113"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/categories?post=113"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/evpl.co.in\/blog\/wp-json\/wp\/v2\/tags?post=113"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}