Introduction
In the flexible packaging industry, a manufacturer specializing in snack packaging films faced a critical decision regarding their pumping system. The team considered removing an existing booster pump to minimize maintenance requirements. The Vice President proposed installing a higher-capacity main circulation pump as a replacement, with an estimated cost of ₹700,000.
Background
Effective heat transfer is crucial for optimal production processes, particularly in flexible packaging applications. The right pump configuration can significantly impact efficiency, energy costs, and overall operational performance.
Challenges
- Maintenance Concerns: The desire to minimize maintenance led to the consideration of a single, larger pump.
- Flow Rate Requirements: The imported heat exchanger needed a higher flow rate for optimal heat transfer.
- Increased Costs: A larger pump could lead to higher system pressure drops and increased power consumption.
Solution
Using our industry-specific expertise, Eximious conducted a thorough analysis and audit of the existing system:
- Pressure Drop and Power Consumption: We identified that installing a larger pump would increase pressure drop and power consumption by 15-20%. This change would also extend processing time by at least 25%.
- Retaining the Booster Pump: Our recommendation was to retain the booster pump, ensuring efficient heat exchange and minimizing operational costs without compromising performance.
- To reduce maintenance headache, Eximious suggested specially made Thermic fluid pump gland packing Hotpack with minimal leakage 0-2 drops.
Results
- Optimized Heat Transfer: By keeping the booster pump, the manufacturer maintained the necessary flow rate for effective heat exchange.
- Cost Savings: This decision helped avoid increased energy costs and extended processing times associated with a larger pump.
Conclusion
Eximious provided valuable insights that guided the flexible packaging manufacturer in making an informed decision about their pumping system.
For smarter solutions and expert consultation in thermic fluid management,
contact Dr. Thermic Fluid – Eximious.