Introduction
A company had set up a chilled water plant for cooling its critical server systems. Due to the high importance of this application, any downtime for maintenance was highly undesirable. During commissioning, the company realized that residual grease and oil in the piping could pose significant problems to the running system, such as heat transfer issues, microbial contamination, total suspended solids (TSS), and foaming. Additionally, with water scarcity being a concern in the local area, the company was looking for an efficient solution to minimize water usage while maintaining system performance. They turned to Eximious, a company known for providing innovative and effective solutions.
Challenges
- Residual Grease and Oil: The possibility of grease and oil remaining inside the piping, which could lead to heat transfer inefficiencies, microbial growth, and other system complications.
- Water Scarcity: The need to reduce water consumption during the maintenance and cleaning process, due to local water shortages.
- Corrosion Risk: The company was concerned about the long-term corrosion risks in the piping system caused by residual contaminants and exposure to air and moisture.
Solution
Eximious recommended the System CDP for cleaning and degreasing the chilled water system. The solution offered several advantages:
- Efficient Cleaning: The System CDP effectively removed grease, oil, and other contaminants from the system, ensuring a clean start for optimal heat transfer and system performance.
- Minimal Water Usage: The cleaning process used significantly less water compared to traditional cleaning methods, aligning with the company’s goal to conserve water.
- Anti-Corrosion Protection: The System CDP not only cleaned the system but also created an antioxidant layer inside the piping, preventing future corrosion and extending the life of the system.
In addition, Eximious suggested two additional measures to further protect and enhance the system:
- System Chillcare Micro Filtration: This system was recommended to filter out any remaining particles or contaminants, ensuring the water quality remains optimal for cooling purposes.
- One-Time Dosing with CORRONIL-CW: A single dose of CORRONIL-CW, a chemical treatment, was recommended to protect the system from corrosion, scale buildup, and microbial growth, ensuring long-term reliability and efficiency.
Conclusion
By implementing System CDP for cleaning and degreasing, the company successfully addressed the concerns of grease, oil, and contaminants inside the piping, while also minimizing water usage. The added antioxidant layer provided long-term protection against corrosion. Further, the installation of the System Chillcare Micro Filtration and the dosing of CORRONIL-CW ensured continued protection and optimal system performance. The company was able to maintain a reliable and efficient chilled water plant without compromising on water conservation or system integrity.
For efficient cleaning and protection of your chilled water systems, trust System CDP.