Case Study:
Restoring heating performance in a Textile Manufacturer’s Thermic Fluid System:
Introduction
A leading textile manufacturer experienced a quality issue in stenter performance due to altered temperature across their radiator, reduced heat transfer efficiency, and inadequate moisture removal. In search of a solution, they contacted Dr. Thermic Fluid – EXIMIOUS.
Background
Maintaining optimal performance in thermic fluid systems is critical for efficient operations in textile manufacturing. Addressing issues such as carbon buildup is essential for restoring heat transfer capabilities.
Challenges
- Performance Decline: Altered temperature across the radiator indicated a drop in heat transfer efficiency.
- Carbonization: Inspections confirmed significant carbon deposits in the system.
- Inadequate Moisture Removal: The existing conditions were hindering moisture removal.
Solution
Dr. Thermic Fluid – EXIMIOUS undertook a comprehensive approach:
- System Audit: Conducted an audit, inspecting the system during shutdown and drawing a thermic fluid sample to assess conditions. The necessary changes to avoid such recurrence were implemented.
- Decision to Replace Fluid: Based on the findings, it was decided that replacing the thermic fluid was necessary. However, flushing alone would not suffice for a long-term solution.
- Complete System Cleaning: To effectively address the carbon deposits, T-50, a specialized chemical cleaner, was chosen.
- Circulation Method: The thermic fluid system was thoroughly cleaned using the circulation method, ensuring that all carbon deposits were removed.
Results
- Improved System Performance: Post-cleaning, the system exhibited a marked improvement:
- Stabilized temperature profiles
- Reduced moisture levels
- Restored heat transfer efficiency
Conclusion
The comprehensive approach of Dr. Thermic Fluid – EXIMIOUS helped in identifying the problem and use of THERMCLEAN for successfully restoring the performance of the thermic fluid system.
For expert solutions in thermic fluid management, contact Dr. Thermic Fluid – EXIMIOUS.