Introduction
A chemical company faced challenges with descaling their condensers, heat exchangers, and reactor jackets, which were in different areas of the plant. Setting up individual descaling facilities at each location, complete with tanks, circulation pumps, hoses, and other equipment, was both complex and inefficient. Additionally, certain plant areas required flame-proof connections. Seeking an innovative solution, the company turned to Eximious, known for providing simple, yet effective solutions for industrial maintenance.
Challenges
- Complex Setup: Installing descaling facilities at multiple plant locations, including tanks, pumps, and hoses, was challenging and time-consuming.
- Flame-Proof Requirement: Certain areas within the plant required flame-proof electrical connections for safety.
- Limited Mobility: Moving descaling equipment across the plant was difficult without a flexible, portable solution.
- Needed stair climbing facility
Solution
Eximious designed and manufactured a portable Descaling Machine system 2nFz that could easily be moved across the plant for maintenance tasks. Key features of the solution included:
- Trolley-Based Design: The Descaling Machine 2nFz was mounted on a trolley equipped with stair-climbing wheels for easy mobility around the plant.
- Forward & Reverse Flow Mechanism: The machine included a forward and reverse flow mechanism for efficient descaling.
- Flame-Proof Components: All components of the machine, including the pump with variable flow, were made with flame-proof materials and suitable metallurgy to withstand the harsh chemicals used.
- Enclosed System: The entire machine was enclosed on all sides to ensure safety and prevent leaks.
- Specialized Chemicals: Eximious also provided custom descaling chemicals, ensuring the best results for cleaning and maintaining the equipment.
To complement the descaling process, Eximious recommended using the FLEXii Brushing Machine for thorough brushing operations, ensuring complete debris removal after brushing.
The system works better when descaling chemical D’scale 1000 and D’scale 3000 are used.
Conclusion
The Eximious portable Descaling Machine system 2nFz provided with a flexible, efficient, and safe solution to descale equipment across their plant. The ability to move the machine easily from location to location, floor to floor combined with flame-proof safety features and specialized chemicals, significantly improved their maintenance process.
For reliable, innovative descaling solutions, choose Eximious System 2nFz.