Introduction
A leading soft drink company was facing a challenge as the peak season approached. They needed to descale their evaporators and condensers in time to meet production demands. According to their collaborator’s Standard Operating Procedures (SOP), the tubes needed to be thoroughly brushed. However, brushing and removing the debris later proved to be difficult and labour-intensive. The debris would stick inside choking the passage and restricting free movement of brush.
To solve this issue, they turned to Eximious, known for delivering innovative, efficient solutions for industrial maintenance.
Challenges
- Manual Labor-Intensive: The brushing process required 4-5 workers, leading to high labour costs and inefficiencies.
- Debris Removal: After brushing the tubes, removing the debris was difficult, resulting in incomplete cleaning.
- Time Constraints: With the season approaching, there was limited time to complete all cleaning tasks efficiently. Job was time specific.
Solution:
Eximious provided a simple yet highly effective solution with the FLEXii Brushing Machine, along with descaling chemicals D’scale 1000 and 3000.
- Rotating Brush with Water Jet: The FLEXii machine utilized a rotating brush combined with a water jet, ensuring that debris was easily removed during the brushing process.
- Single-Person Operation: The design of the machine allowed a single operator to complete the cleaning job, reducing the need for multiple workers and saving on manpower costs.
- Versatile Attachments: The FLEXii machine was equipped with different attachments that allowed it to clean tubes of various diameters, offering versatility for different cleaning tasks.
- Powerful chemicals: D’scale 1000 and 3000 remove scales without affecting the metal
- Efficiency and Ease of Use: The system ensured faster, more efficient tube cleaning, removing debris with minimal effort.
For descaling operations, Eximious recommended using the System 2nFz and D’scale 1000 and 3000 to complement descaling and the brushing process to ensure thorough cleaning of the equipment.
Conclusion:
With the FLEXii Brushing Machine from Eximious, the soft drink company was able to quickly and efficiently clean their evaporators and condensers, saving both time and labour costs. The combination of innovative design and specialized attachments allowed for easy debris removal, ensuring that the company was ready for the upcoming season.
For reliable and efficient brushing and descaling solutions, contact Eximious.