Case Study

Hotpack Solution for Thermic Fluid Pump Leakage

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Case Study: Resolving Thermic Fluid Pump Leakage in a Packaging Company

Introduction

A packaging company faced ongoing leakage from their thermic fluid pump, despite efforts to control leakage by replacing the sleeve, bearings, and verifying alignment. The pump continued to leak approximately 20 drops/min of thermic fluid, leading to losses. Additionally, degraded oil could not be used for top-ups without risking contamination of the entire system. In search of a reliable solution, they contacted Dr. Thermic Fluid – EXIMIOUS.

Background

Persistent leaks in thermic fluid systems can result in fluid loss, increased costs, and potential contamination issues. Addressing the root cause of such leaks is crucial for maintaining system integrity and efficiency.

Challenges

  • Ongoing Leakage: The pump was leaking about 20 drops/min despite previous repairs.
  • Fluid Contamination Risk: Degraded oil could not be safely used for top-ups, complicating maintenance efforts.
  • Need for a Long-term Solution: The company required a reliable fix to prevent further fluid loss and system contamination.

Solution

Dr. Thermic Fluid – EXIMIOUS conducted a thorough diagnosis to identify the root causes of the leakage:

  • Diagnosis: Investigated factors contributing to the leak, including:
    • High pump RPM
    • Improper alignment
    • Fluctuating viscosity of the thermic fluid
    • Carbon erosion
  • Installation of Hotpack: We recommended and installed Hotpack, a specialized gland packing designed specifically for thermic fluid pumps.
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Results

  • Significant Leakage Reduction: After the installation of Hotpack, the leakage was reduced to just 2 drops per minute.
  • Quick Payback Period: The payback period was achieved within a week due to substantial fluid loss reduction and associated cost savings.

Conclusion

The installation of Hotpack – thermic fluid pump glands by Dr. Thermic Fluid – EXIMIOUS solved the leakage issue and enhancing the performance of their thermic fluid pump.

For reliable solutions in thermic fluid management, contact Dr. Thermic Fluid – EXIMIOUS.