Introduction
A major chemical company faced a critical issue with their thermic fluid system when the flash point dropped significantly to 120°C. This decline was traced back to the blending of low-boiling process chemicals, specifically Aniline, during production. With a shutdown not being a feasible option, the company sought the expertise of Dr. Thermic Fluid – EXIMIOUS.
Background
Maintaining the flash point is essential for safe and efficient operations in chemical manufacturing. A reduced flash point poses significant safety risks, making immediate action necessary to prevent operational disruptions.
Challenges
- Critical Flash Point Reduction: The flash point fell to 120°C, raising safety concerns.
- Operational Continuity: A shutdown to address the issue was not possible, risking production schedules.
- Potential Oil Loss: To avoid safety risk another alternative was to change the entire oil. This involved oil replacement, system cleaning, shutdown cost and production loss.
Solution
EXIMIOUS conducted a thorough analysis and developed an innovative approach:
- System – RELIEF Technology: We introduced our proprietary “System – RELIEF” technology, designed to restore the flash point without interrupting production.
- On-line Improvement: The technology was implemented while the system remained operational, successfully raising the flash point to 188°C.
Results
- Flash Point Restoration: The flash point was improved to 188°C, enhancing safety and efficiency.
- Oil Savings: The solution resulted in saving 38 kL of oil, significantly reducing operational costs.
- Avoided Shutdown Costs: The company avoided the expenses associated with production downtime and system shutdown.
Conclusion
The flash point improver system – RELIEF effectively addressed the flash point issue without halting production. For innovative solutions in thermic fluid management, contact Dr. Thermic Fluid – EXIMIOUS.