Maintaining proper water quality in a cooling tower requires multiple chemicals for scaling control, microbial contamination control , and corrosion prevention. This multi-step dosing process was labour-intensive, required frequent monitoring, and increased operational costs.
Looking for a simpler, smarter approach, the company approached Eximious, a leader in innovative water treatment solutions.
Background
Cooling water management involved multiple challenges:
- Scaling Control – Needed separate chemicals to prevent scale buildup.
- Microbial Control – Required alternating doses of biocides to control microbial growth.
- Corrosion Prevention – Additional chemicals were needed to protect system components.
This complex process led to high chemical consumption, increased water usage, and extra maintenance efforts.
Challenges Faced
- Complex Chemical Management – Handling & dosing multiple chemicals required continuous monitoring.
- High Chemical Costs – Separate chemicals for different treatment needs increased expenses.
- Excessive Water Usage – Frequent dosing led to additional water consumption & ETP load.
- Labor-Intensive Process – Operators had to manually manage multiple dosing schedules.
The Eximious Solution
Eximious provided a streamlined, all-in-one approach:
- Single Chemical Dosing – All-Rounder 108, an organic, multi-functional chemical, replaced separate scaling, microbial, and corrosion control treatments.
- Customized Dosing – Optimized based on the water quality report, eliminating unnecessary chemicals.
- Mechanical Support Systems – Enhanced efficiency while reducing chemical usage:
- System EASE – Prevents scale formation.
- System Aqua iT – Manages microbial growth.
- System Opticare – Controls Total Suspended Solids (TSS).
This hybrid chemical + mechanical approach maximized efficiency while minimizing costs.
Results & Benefits
- Reduced Chemical Use – Lower overall chemical consumption, cutting operational costs.
- Lower Water Demand – Optimized cooling efficiency reduced water usage.
- Simplified Operations – Less manual intervention & easier monitoring.
- Cost Savings – Fewer chemicals, less labor, and reduced water waste.
Conclusion
By adopting Eximious’s integrated solution, the company simplified cooling tower management, reduced costs, and optimized resources—without compromising performance.
Contact Eximious today to explore smart, hassle-free cooling water treatment solutions!